| Customization: | Available |
|---|---|
| Casting Method: | Thermal Gravity Casting |
| Process: | Investment Casting, Silica Sol Casting |
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Densen customized precise carbon steel silicon glue casting matal parts
We have professionals to solve your questions, please contact us directly!
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Description |
precise carbon steel silicon glue casting matal parts |
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Application |
Vessels, vehicle, aerospace, oil & gas, chemical, agricultural, mineral, metallurgy, gas engines, forklift, construction, elevator, railway, food machinery, machine tool, swing pool accessories, etc. |
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Processing |
Investment casting, silicon glue casting,silicasol |
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Material |
Carbon steel |
| Weight Ranges |
0.05-100kg |
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Tolernace |
Controlled by ISO 8006 CT4-6 |
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Design Support |
Pro-E, UG,SolidWorks,AutoCad, PDF |
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Quality Control |
Material, Dimension,Performance,inside defects,Balance test |
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Standard |
ASTM,DIN,JIS,ISO,GB standards |
Production show:
Declaration:
Products shown herein are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within Densen group of companies.
Our policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.
Carbon steel is among one of main materials in the world of steel castings. Carbon steels can be classified into below types according to their carbon content:
Low-carbon steels(< 0.20% C): Offer a range of tensile properties via heat treatment and can be hardened to give high surface hardness with abrasion resistance and good core ductility.
Medium-carbon steels(0.20 to 0.50% C): This composition allows it to be more durable, pliable, and stronger. A range of tensile strengths are possible with good ductility and shock resistance, readily machined in the softened condition.
High-carbon steels(> 0.50% C): Strong and has a good shape memory, making it a particularly useful option for spring manufacturers. This alloy steel for high tensile applications is subject to wear and abrasion and is suitable for heavy-duty applications as well.
Same as alloy steel casting, carbon steel casting could be produced in two kinds of different casting processes: Water Glass Casting and Silica Sol Casting.
Water Glass Casting: This type of casting process can make carbon steel castings with tolerance CT7-CT8. Most of carbon steel castings use water glass casting process for its low cost. In China, around 70% casting foundries are water glass casting manufacturers.
Silica Sol Casting: Another lost wax casting method for carbon steel casting. This casting process can control carbon steel castings within tolerance CT5-6. Also the surface finish will be much better. The only consideration of selecting this process is its high production cost. If you have high demands on your carbon steel castings, we recommend this process.
Carbon steel is an extremely popular material option for steel castings, as it has a vast range of applications in several different industries. For the low material cost and a variety of material grades, carbon steel casting is commonly used and can improve its strength, ductility and other performance by heat treatment for industrial applications. Due to its ferromagnetic properties, this material is particularly useful for motor and electrical appliances. Carbon steel is safe and durable and has a high level of structural integrity, features that add to its popularity and make it one of the most created alloys in the world.
As the leading investment casting supplier, CFS foundry can make carbon steel castings in all carbon steel alloys. Common used material grades of carbon steel castings in our company are AISI 1010, AISI 1020, AISI 1035, AISI 1045, AISI 1060, ect. Besides, we can also customize such carbon steel casting according to your material compositions. Our investment casting capabilities enable us to achieve tight tolerances in different dimensions for your cost savings.
We also have other capabilities of secondary operations such as machining, non-destructive testing, heat treat, and assembly. Like alloy steel castings & stainless steel castings, We can prove to supply carbon steel castings as good as any foundry can offer, better than most.
Please contact us and let us know how we can serve your carbon steel investment casting needs. If you are still confused at the grade of your castings, do not worry, our material specialist will advise the right option for you.
Company InformationAbout our Company
Shenyang New Densen Casting and Forging Company is the sales company of Shenyang Densen Group of Companies. Features of New Densen simply summarized as below:
1. Trusted supplier of steel, iron & non-ferrous components;
2. Extensive documented quality program in place.
3. Castings, forgings, stampings, machining, welding & fabrication services.
4. 9 related factories, over 50 joint-venture sub-contractors.
5. 25+ years of manufacturing experiences, 10+ years of exporting experience
6. 100% of products sold to overseas customers.
7. 50% of customer base is forturne 500 companies.
Casting Service:
Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify.
New Densen offers multiple investment casting, sand casting, permanent casting, die casting, low pressure casting, ESR casting, lost foam casting, etc. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.01Kg to 150 tons separately.
Forging Service:
Forging is a manufacturing process involving the shaping of metal using localized compressive forces. New Densen offers open die forging, closed die forging and ring forging services. Material can be steel, iron and non-ferrous. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.1Kg to 50,000Kgs.
Stamping Service:
Stamping (also known as punching) is the process of placing flat sheet metal in either blank or coil form into a stamping press where a tool and die surface forms the metal into a net shape.
New Densen-XBL has more than 60 sets stamping equipments, is the designed supplier for several famous bands automotive companies, has the full ability to offer whole processes from blanking, stamping, welding, to electrostatic spraying for worldwide customers.
Welding & Fabrication Service:
Welding Frabrication is the fabrication process of metal structures by cutting, bending, then assembling the components together through welding .
New Densen offers manual arc welding ,laser welding and robot welding etc. UT, MPT,RT,PT all are available used for inspection, WPS &PQR (Welding Process Specification& Procedure Qualification Records) before production is available under clients' requirement.
Machining Service:
Machining is any of various processes in which a piece of raw material is cut into a desired final shape and size by a controlled material-removal process.
New Densen-XBL has more than 60 sets precision machines incl. CNC center, boring, milling, lathing, etc., and more than 300 inspection instruments incl. 3 sets CMM with grade μm. Repeated tolerance can be maintained as 0.02mm. Meanwhile awarded by certificates ISO9001-2008; ISO/TS16949. New Densen-XBL specialized in high precise machining for small-middle-big metal components.
3rd Party Inspection:
New Densen worked as 3rd party inspection center besides its sister factories or sub-contractors' self inspection, Offers process inspection, random inspection and before delivedry inspection services for material, mechanical, inside defects, dimentional, pressure, load, balance, surface treatment, visual inspection and test. Weekly project follow-up report together with pictures and videos, full quality inspection documentation available.
New Densen also designed as 3rd party inspection representative for several customers when their products made by other suppliers.
Sales data in 2017:
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