| Casting Method: | Thermal Gravity Casting |
|---|---|
| Process: | Investment Casting |
| Molding Technics: | Gravity Casting |
| Application: | Machinery Parts |
| Material: | 304 |
| Surface Preparation: | Polishing |
| Customization: |
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Audited Supplier Densen specializes in Customized High-Quality Stainless Steel Silica Sol Casting Parts
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In our foundry, we have stainless steel silica sol casting parts. Stainless steel 304 and stainless steel 316 are the main material grades for solical sol castings. We can produce unit weight 0.01kg-100kg and mainly exported to international market like USA, Australia, Canada, South Africa, ect. Silica sol casting can be carried out for further machining.
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Description |
All Kinds of High Quality Stainless Steel Silica Sol Casting Parts |
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Type |
Silica Sol Casting Parts |
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Application |
Vessels, vehicle, aerospace, oil & gas, chemical, agricultural, mineral, metallurgy, gas engines, forklift, construction, elevator, railway, food machinery, machine tool, swing pool accessories, etc. |
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Processing |
Silica Sol Casting |
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Material |
Stainless steel (304/316/304L) |
| Weight Ranges |
0.05-100kg |
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Tolernace |
Controlled by ISO 8006 CT4-6 |
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Design Support |
Pro-E, UG,SolidWorks,AutoCad, PDF |
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Quality Control |
Material, Dimension,Performance,inside defects,Balance test |
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Standard |
ASTM,DIN,JIS,ISO,GB standards |
Capability of Silica Sol Casting
Liner tolerance of silica sol castings can be controlled with ±0.1mm, and the surface finish is Ra6.3.
Min. weight 0.01kg, Max. weight 100kg.
Cast min. hole: Φ2mm
Cast min. round corner: R0.1mm
Cast min thickness: 0.7mm
Production show:
Declaration:
Products shown herein are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within Densen group of companies.
Our policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.
Silica sol is a kind of milky colloid. Since the colloid grains are minute (10-20micrometer) and have relatively large surface area, so they do not affect the natural color of materials to be covered. Silica sol is mutually soluble with water , but not with organic solvent. It can dissolve in a solution of alcohol or water mixed in any ratio. The distinguished feature is that with low viscosity, it can soak the places where water soaks, therefore, silica sol presents excellent dispersion and permeability when being mixed with other substances. When the moisture contained in silica sol is evaporated, the colloid grains firmly adhere to the material surface and the combination of silicon and oxygen is then formed between grains. It is a good adhesive. That is the main function of silica sol as an molding adhesive for stainless steel investment casting.
Silica sol castings are mainly used for products with high corrosion resistance and precision dimensions, since silica sol steel casting can have much better surface quality and less geometrical deviation of dimensions. The main silica sol steel castings we ever made include meat grinder parts, valve castings, pump castings, marine hardware, and furniture decoration etc.
The silica sol investment castings have better dimensions and surface quality, but just more expensive than water glass casting. Cost of solica sol casting is almost twice than the cost of water glass casting. Both silica sol casting and water glass casting belong to investment casting or lost wax casting. So process of silica sol casting is almost the same as water glass casting. But silica sol investment casting process uses silica sol zircon sand as the molding material, which can stand temperature up to 2000 degree. Below are the main differences between solica sol casting and water glass casting.
| Process | Silica sol casting | Water glass casting |
| Size tolerances | CT5-6 | CT7-8 |
| Machining | No or less machining | More machining |
| Material | Stainless steel | Carbon steel & alloy steel |
| Cost | high | Low |
About our Company
Shenyang New Densen Casting and Forging Company is the sales company of Shenyang Densen Group of Companies. Features of New Densen simply summarized as below:
1. Trusted supplier of steel, iron & non-ferrous components;
2. Extensive documented quality program in place.
3. Castings, forgings, stampings, machining, welding & fabrication services.
4. 9 related factories, over 50 joint-venture sub-contractors.
5. 25+ years of manufacturing experiences, 10+ years of exporting experience
6. 100% of products sold to overseas customers.
7. 50% of customer base is forturne 500 companies.
Casting Service:
Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify.
New Densen offers multiple investment casting, sand casting, permanent casting, die casting, low pressure casting, ESR casting, lost foam casting, etc. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.01Kg to 150 tons separately.
Forging Service:
Forging is a manufacturing process involving the shaping of metal using localized compressive forces. New Densen offers open die forging, closed die forging and ring forging services. Material can be steel, iron and non-ferrous. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.1Kg to 50,000Kgs.
Stamping Service:
Stamping (also known as punching) is the process of placing flat sheet metal in either blank or coil form into a stamping press where a tool and die surface forms the metal into a net shape.
New Densen-XBL has more than 60 sets stamping equipments, is the designed supplier for several famous bands automotive companies, has the full ability to offer whole processes from blanking, stamping, welding, to electrostatic spraying for worldwide customers.
Welding & Fabrication Service:
Welding Frabrication is the fabrication process of metal structures by cutting, bending, then assembling the components together through welding .
New Densen offers manual arc welding ,laser welding and robot welding etc. UT, MPT,RT,PT all are available used for inspection, WPS &PQR (Welding Process Specification& Procedure Qualification Records) before production is available under clients' requirement.
Machining Service:
Machining is any of various processes in which a piece of raw material is cut into a desired final shape and size by a controlled material-removal process.
New Densen-XBL has more than 60 sets precision machines incl. CNC center, boring, milling, lathing, etc., and more than 300 inspection instruments incl. 3 sets CMM with grade μm. Repeated tolerance can be maintained as 0.02mm. Meanwhile awarded by certificates ISO9001-2008; ISO/TS16949. New Densen-XBL specialized in high precise machining for small-middle-big metal components.
3rd Party Inspection:
New Densen worked as 3rd party inspection center besides its sister factories or sub-contractors' self inspection, Offers process inspection, random inspection and before delivedry inspection services for material, mechanical, inside defects, dimentional, pressure, load, balance, surface treatment, visual inspection and test. Weekly project follow-up report together with pictures and videos, full quality inspection documentation available.
New Densen also designed as 3rd party inspection representative for several customers when their products made by other suppliers.
Sales data in 2017:
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